Hexagon’s Manufacturing Intelligence division has introduced the 2025 TubeInspect system, an advanced optical quality inspection solution that promises to improve tube and wire manufacturing productivity. This new system delivers quick, reliable measurement results and simplifies workflows for manufacturers.
Building on Hexagon’s established expertise in metrology technology, the 2025 TubeInspect integrates cutting-edge optical measurement with automation features. This combination sets a new standard for production efficiency and offers manufacturers a faster return on investment (ROI).
Addressing Industry Challenges
Tube and wire manufacturers are under increasing pressure from rising part complexity and customization needs, especially in sectors like eMobility. Traditional inspection methods, often involving mechanical gauges and manual adjustments, are becoming bottlenecks in production. These outdated processes not only slow down manufacturing but can also result in inconsistent quality and higher waste rates.
Hexagon’s 2025 TubeInspect is designed to tackle these challenges head-on, offering:
High-Speed, Precise Measurements
The 2025 TubeInspect provides fast, non-contact optical measurements that ensure high accuracy in seconds. It is built to perform reliably in challenging environments, including those that are dusty, oily, or high in temperature. Advanced temperature compensation and ISO 17025-certified calibration ensure repeatable precision across various conditions.
Efficient Process Integration
The system integrates seamlessly with Hexagon’s BendingStudio XT software, creating a closed-loop manufacturing process. Real-time data corrections are sent directly to CNC bending machines, with built-in interfaces supporting over 45 leading bending machine brands globally. This feature enables manufacturers to achieve perfect parts after just 1-3 correction loops, reducing waste and ensuring consistency.
Automated Workflow for Improved Efficiency
By automating the inspection process, the 2025 TubeInspect reduces manual inspection times and speeds up the validation of part tolerances. The system’s one-button operation, automatic drill hole measurements, simplified display of results, and remote asset monitoring all contribute to minimizing downtime and improving efficiency across production lines.
Flexible and Easy Deployment
Designed with ease of use in mind, the 2025 TubeInspect system can be quickly set up on the shop floor, requiring minimal disruption to production. Its flexible inspection capabilities can handle multiple part types within a single workflow, eliminating the need for costly mechanical gauges and further reducing quality inspection time.
Broad Industry Applications
The 2025 TubeInspect system is ideal for a wide range of industries, from automotive exhaust and brake line inspection to aerospace and energy plant component quality control. Manufacturers in the electric and hybrid vehicle sectors, particularly those producing motor hairpins and busbars, can benefit from the system’s high-performance capabilities and precise production standards, helping them stay competitive in a fast-evolving market.
Transforming Manufacturing Standards
Dr. Christoph Dold, Hexagon’s senior product manager, commented: “With the 2025 TubeInspect, we’ve greatly improved both speed and accuracy in tube and wire manufacturing processes, regardless of the production environment. Our system, combined with BendingStudio XT software, ensures perfect parts after just a few correction loops, achieving the highest standards of quality and productivity. Existing customers are already seeing rapid ROI, and for those still using manual or outdated inspection methods, this solution can be transformational.”
