The Behringer HBE511A Dynamic horizontal bandsaw offers high-performance cutting with tight tolerances for a wide variety of materials. This includes both easy-to-machine metals and more challenging plastics. Designed and manufactured by Behringer Ltd, based in Bedfordshire, the HBE511A Dynamic is a versatile machine that efficiently handles profiles, tubes, and solid materials.
Its full enclosure design provides excellent work protection, ensuring safety without compromising accessibility. This makes it an ideal choice for different industrial settings. Additionally, the bandsaw’s low-energy consumption helps reduce energy use, supporting sustainability goals in production.
Precision and Efficiency in Cutting
One of the key features of the HBE511A Dynamic is its cast iron band guiding parts, made in-house by Behringer. These parts offer superior vibration damping right at the cutting edge, which significantly extends tool life. The machine’s Auto-Feed Control (AFC) system uses an extensive material database, including data for tempering and electro-slag remelting (ESR), to automatically adjust the feed and cutting speeds. This ensures precision across a broad range of materials and boosts the machine’s energy efficiency, reducing power consumption by around 30% compared to its predecessor.
The HBE511A Dynamic also includes a portal-design guide system, combining a stable, low-vibration saw frame with a linear guide system. This design enhances cutting precision, maximizes service life, and guarantees exceptional results. The servo-driven downfeed system, made up of a ball screw and servo motor, reduces idle times and improves feed precision, increasing cutting performance while extending the life of the saw blade. The servo-driven material feeding gripper ensures tight and repeatable length tolerances, even for smaller cuts.
Wide Range of Cutting Capabilities
With a cutting capacity of 20.1 inches for round materials and 20.1 x 20.1 inches for flat materials at a 90-degree angle, the HBE511A Dynamic can handle large workpieces with ease. It’s ideal for heavy-duty industrial tasks, yet it still maintains precision for smaller cuts. The machine can cut round materials as small as 0.4 inches in diameter and flat materials down to 0.4 x 0.3 inches.
Sustainability and Cost-Effectiveness
The versatility of the HBE511A Dynamic allows it to handle both large and small cuts on a single machine, reducing the need for multiple specialized saws. This not only lowers equipment costs but also improves workflow efficiency, increasing overall productivity. By maintaining accuracy across different material sizes, the bandsaw helps reduce waste, contributing to more sustainable and cost-effective manufacturing.
User-Friendly Design
Behringer has focused on making the HBE511A Dynamic easy to use. The machine’s functions are controlled through an intuitive touch interface. It also features an electrically driven chip brush with a quick-change device, allowing tool-free brush changes. This protects the saw band teeth with a special engagement angle. A double clamping vice enhances process reliability, particularly for bundle cutting or single cuts.
Increased Cutting Performance
The HBE511A Dynamic’s advanced sawing process can increase cutting performance by up to 50%, depending on the material. This boosts overall output and helps manufacturers adapt to changing production needs. The built-in sawing expertise in the machine’s control system ensures that the machine can meet evolving production requirements, offering scalable production capabilities.
Conclusion
With its combination of cost-effectiveness, versatility, precision, and user-friendly design, the Behringer HBE511A Dynamic horizontal bandsaw is a powerful tool for modern manufacturing. It meets the growing demands for efficiency, precision, and sustainability, cementing Behringer’s position as an industry leader in high-performance bandsawing solutions.