Aerotech Inc., a global leader in precision motion control and automation, has introduced the LaserTurn160, a next-generation cylindrical laser machining platform designed to transform medical device production. The new system promises up to 40% higher throughput compared to similar machines, setting a new standard for precision and efficiency in the industry.
The LaserTurn160 is built for high-dynamic performance, delivering precise motion trajectories that ensure consistent, high-quality results. Its flexible design makes it perfect for a range of medical device applications, including stent cutting, catheter fabrication, guidewire manufacturing, and other complex tasks.
Key to its performance are direct-drive motors and crossed-roller bearings, which provide ultra-smooth motion for precise part production. When paired with Aerotech’s Automation1 motion controller, the system achieves an optimal balance of speed and accuracy, making it ideal for producing intricate components like cardiovascular stents.
Brian Fink, Product Manager at Aerotech, highlighted the system’s impact: “The LaserTurn160 has set a new benchmark in the industry. It not only boosts throughput but also ensures exceptional part quality, making it a game-changer for critical applications like stent cutting and hypotube manufacturing.”
Key Features of the LaserTurn160
Enhanced Throughput
The system improves process efficiency by up to 40%, significantly reducing production times without sacrificing quality. This makes it ideal for industries where precision and speed are essential.
Dynamic Rotary Axes
The LaserTurn160 offers two rotary stage options:
- The ASR1300, designed for tubes up to 4 mm in diameter, with speeds reaching 3000 rpm.
- The CCS130DR, capable of handling tubes up to 7.9 mm.
These options provide high dynamics and flexibility, allowing the system to adapt to various production needs.
Precision Workholding
The system uses dead-length, pneumatically actuated collets to minimize tube movement during gripping, ensuring consistent part quality and reducing errors. It also supports Type-D collets and an optional alignment gripper, making it adaptable to tubes of different lengths and diameters.
Seamless Integration
The LaserTurn160 is designed for easy integration into existing setups. It features front and rear tooling plates for compatibility with bushings and other equipment. Additionally, it supports both wet and dry-cutting configurations, making it suitable for a wide range of manufacturing environments.
Why It Matters
The LaserTurn160 combines efficiency, versatility, and precision, making it a transformative tool for modern manufacturing. Its ability to handle diverse production demands while maintaining high standards of quality and speed positions it as a critical asset for medical device manufacturers.
With its advanced features and industry-leading performance, the LaserTurn160 is poised to revolutionize medical device production, helping manufacturers meet the growing demand for high-quality, precision-engineered components.
